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Complete Extrusion Line For Zip Lock Bags Including: New R&B MAX 1-1/4 in 30:1 Extruders with standard mounting plates and wired for plug in connection to panel, Complete as Follows: 1 1/4 in 30:1 Extruder Barrel with X102 or equivalent liner and interchangeable with current D.S. extruders. 1 1/4 in 30:1 L/D Standard output screws, designed to be interchangeable with existing D.S. screws o Rupture disc and pressure transducer. Will be located in hose adapter. New carrier and 45 degree feed throat housing designed for up/down tilt and axial side to side movement. Post provided separately with mounting structure. New Rossi extruder drive gearbox complete with high temperature (Viton) seals and motor adapter for direct drive. New 5-hp Marathon AC drive motor and coupling. Motor (no encoder) will be complete with mounting assembly. Air cooled extruder barrel assembly with four heat/cool zones (heaters, blowers, dual thermocouples, and barrel guarding). Long electrical leads with plug ends. Provide (1) Temperature elements (feed throat cooling only). Provide (1) Watlow melt temp probe with lead and (1) Watlow Mica Band Heater. Units will be placed in feed tube adapter. Assembly of extruder (Control panel listed separately) at R&B Facility. Stainless steel hopper assembly. Extruder base assembly. Operating Manual for each extruder. Specifications (Change to eliminate rusting). 16-Qty. 1 1/4 in 30:1 Extruders (Item #2).
R&B MAX Special 2 in x 24:1 L/D Non-Vented, Air-Cooled Extruder with Extended Extruder Base for Multiple Extruders and Control Cabinet, Complete as Follows: Extruder Base. Specialty base for 2 in extruder, (4)1 1/4 in extruders, coolant header, main control cabinet and operator control station. NOTE: Base assembly cover plates and leveling pads to be painted, not blackened (change to eliminate rusting). Centerline height – Center height to be verified before time of order. Stress relieved steel. Belt Drive Application (includes belts, sheaves, adjustment). Gear Reducer rated for high performance, low noise and excellent efficiency. Rossi helical gear reducer w/internal forced lubrication. Cast Iron box casing made to grade 25 standards. Ground helical gears produced from 18NiCrMo5 steel and made to AGMA 10 Standards. SKF axial load thrust bearing 294(E-Series). Fixed ratio with direct drive timed for 100 RPM MAX screw speed. Max screw speed to be verified before time of order. 1.50 or greater safety factor. R&B Standard Drive Quill. Motor, 25-30 HP, 1750 RPM, Marathon Blue Max T.E.F.C Motor (no encoder) complete. Motor mount assembly for direct drive application. Hopper. Stainless steel hopper. Feed Section. Rectangular opening. Internal water cooled jacket. E-Stop button. Outlet and thermometer. Screw, 2 inch24:1 L/D. Single-Stage MAX IMPACT high output screw. Colmonoy 56 flight lands. Chrome plated (.001 in thick). Standard tip (non removable, shank end non cored for cooling). Barrel, Non-Vented. X102(or equivalent)bimetallic lined barrel. Rupture disc mounted in barrel flange. Breaker plate. Separate Melt Temp. and Pressure Transducer. Head Clamp Assembly. Flange mount only. Customer to supply die head adapter. Barrel Temperature Control. Three electrically heated, cast aluminum finned heaters with integral shroud. High speed blowers for individual zone temperature control. Two thermocouples per barrel zone. Includes Stainless steel heater guards for operator protection. Extruder hard wired to main control panel. ALL MAX SERIES EXTRUDERS. Fully assembled at R&Bs Saline, MI facility. Complete quality inspection and pre-ship test on all MAX SERIES EXTRUDERS. Complete documentation and instruction manuals provided. 4-Qty. 2 in 24:1 Extruder with Specialty base assembly (Item #3).
Extruder Mounting Assembly including pivot base assemblies extruder (Designed for 4-ea 1-1/4 in Extruders over 1-ea 2 inch Main Extruder) as Follows: Design and build extruder mounting frame weldment assembly based upon final engineering for mounting of extruder packages for each line. Mounting for 4-each. 1-1/4 in extruders. Extruder mounting frame to include extruder adjustment posts and mounting for each extruder. NOTE: All assemblies to be painted only, no blackening (change to eliminate rusting). Adjustment safety stops. Paint extruder mounting frame components as necessary. Pre assembly of extruders on weldment frames. Teardown and prep for shipment. 4-Qty. Extruder mounting assembly (Item #4).
New 1-each R&B 1-1/4 in Extruder Adapter assemblies, Complete as Follows: Extruder Adapter plate #B5-1052-ZCEP (Customer Supplied). Mtg. for pressure transducer and rupture disc. Tempco thermocouple and bayonet adapter. Extension cable. Melt Bolt. R&B #P14382 Heater Band. Assemble complete at R&B. 16-Qty. Adapter with heater (Item #5).
New 1-each R&B 1-1/4 in Extruder Heater Hose assemblies, Complete as Follows: 12 foot max length Heater Hose. Hose Fittings, T-Blocks. 16-Qty. Heater Hose Estimate (Item #6).
New 1-each Foremost Model B-6-2 Self Contained Vacuum Loader, Complete as Follows: Unit purchased complete from Foremost (includes mechanical, electrical, hose, clamps and suction lance). R&B to provide power from main control cabinet. 20-Qty. Self Contained Vacuum Loader (Item #7).
New 1-each R&B MAX PLC Based Electrical Controls, Complete as Follows:. Air conditioned cooled main electrical control cabinet with galvanized steel back plate, main electrical disconnect, interlocked door handles, and all necessary component cut-outs. Includes new appropriately sized transformers as necessary as well as all wiring, racks, fuses, mounting clips, and miscellaneous electrical hardware. Design panel for 380v, 3 phase, 50hz and R&B Standards. All certifications required will be quoted separately. EWON System for internet access. PLC based electrical controls including Allen-Bradley CompactLogixPLC/Processor, communications module, power supply, analog in and analog out, input and output modules, etc. PLC based heating and cooling controls for 4-each 1.25 in extruder, and 1-each 2.0 extruder. PLC based heating (only) controls for all extruder feed tubes/melt pipes and die head. Includes all necessary solid state relays and appropriate fusing. Water Bath: Provide power and starter for blower and recirculation system. Design for plug in from main control cabinet. Winder: Provide power only from main control cabinet. Design for plug in from main control cabinet. Jointer table: Provide VFD drives (listed below), power, pneumatic valve control. Provide two electrical boxes and wiring listed with the line item for the table. Control from OCS. Design for plug in from main control cabinet. Allen-Bradley AC variable frequency drives for extruders to include 4-each. AllenBradley 5-hp VFD and1-each Allen-Bradley 25-30 hp VFD. Note : AC vector motors are included under each specific MAX Extruder line item. Allen-Bradley AC variable frequency drives for binder/slitter to include 2-each Allen-Bradley 1-hp VFD. Note : AC vector motors are included under each specific MAX Extruder line item. AB Operator Control Screen (15.0 in) positioned opposite of main control cabinet side complete with pedestal and electrical box. R&B electrical engineering will develop all necessary screens for line operation of customer provided downstream machinery. Fixed wiring (wire tray) as necessary to wire/plug from R&B MAX Supervisory electrical controls main electrical cabinet and operator control station to 4-each 1.25 in extruders and 1-each 2.0 in extruder. Integrate (at R&Bs Saline MI facility) R&B MAX Supervisory Electrical Controls system with new multi-layer extruder line system to include providing facility power to all systems, electrically wake-up all extruder controls and heating/cooling components and verify all components operate as intended prior to shipment from R&B. Line item includes all necessary overhead wire trays, tray stands and mounting brackets for electrical wire runs from electrical controls cabinets to extrusion machinery, and downstream equipment listed in this proposal. Line item includes complete documentation (open architecture) of all R&B provided electrical drawings, machine logic, and component information. Also includes an operators manual for the R&B MAX Supervisory Electrical Controls system 4-Qty. Main Control Cabinet and wire duct system (Item #8).
Winder and Take up assembly, Complete as Follows: Purchase complete from Vulcan all Options (Cut Length Prg., Electrical change to 380v 50hz, (2) Extra CRS product guides, Dual door). R&B to provide Power only, plug in at the winder. 4-Qty. Vulcan Winder and take up (Item #12).
Chiller, Complete as Follows: AEC GPAC-50 Air Cooled Portable Chiller. 15-ton 380V @ 60 HZ. 12.4 tons 380V @ 50 HZ. 4-Qty. Estimate Only (Item #13).
Die head extension and adapter, Complete as Follows:. Die Head Extension, Adapter, Heaters, Thermocouples. Assembly and wiring. Unknown-Qty. Die Head extension and adapter (Item #14).
Laminator: Thai GripTech: Lamination Unit Zipper Sealing Inline Folding Machine (MP1070110TH-TGFZ), 9-Qty. Laminator (Item #15).
Laminated Film Winder:. Thai GripTech 8-Qty. Laminated Film Winder (Item #16).
Bag Sealer: Weijin Machinery Industry Co. WJ-C400 LDPE Zipper Bag Sealing & Cutting Machine. Computerized control interface. Max cutting width: 300mm. Max cutting length: 320mm. Film thickness: 0.04-0.2mm (LDPE, LLDPE). Speed: 30-130 bags/min each. 28-Qty. Bag Sealer (Item #17).
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